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The best selling chemical reaction engineering book just got better!
° The fundamentals of chemical reaction engineering -- presented in a clear and conciser manner
° The reader learns how to solve problems through reasoning rather than getting lost in trying to remember which formula applies to what situation
° Reader develops critical and creative thinking skills they can apply to many situations, becoming more productive and self-reliant
-The solutions manual is now available for download through the IRC
The Definitive, Fully Updated Guide to Solving Real-World Chemical Reaction Engineering Problems
The fourth edition of Elements of Chemical Reaction Engineering is a completely revised version of the worldwide best-selling book. It combines authoritative coverage of the principles of chemical reaction engineering with an unsurpassed focus on critical thinking and creative problem solving, employing open-ended questions and stressing the Socratic method. Clear and superbly organized, it integrates text, visuals, and computer simulations to help readers solve even the most challenging problems through reasoning, rather than by memorizing equations.
Thorough coverage of the fundamentals of chemical reaction engineering forms the backbone of this trusted text. To enhance the transfer of core skills to real-life settings, three styles of problems are included for each subject
H. Scott Fogler has updated his classic text to provide even more coverage of bioreactions, industrial chemistry with real reactors and reactions, and an even broader range of applications, along with the newest digital techniques, such as FEMLAB. The fourth edition of Elements of Chemical Reaction Engineering contains wide-ranging examples—from smog to blood clotting, ethylene oxide production to tissue engineering, antifreeze to cobra bites, and computer chip manufacturing to chemical plant safety.
About the CD-ROMThe CD-ROM offers numerous enrichment opportunities for both students and instructors, including the following Learning Resources:
Throughout the book, icons help readers link concepts and procedures to the material on the CD-ROM for fully integrated learning and reference.
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Chapter related to this title.
1. Mole Balances.
The Rate of Reaction
The General Mole Balance Equation
Batch Reactors
Continuous-Flow Reactors
Industrial Reactors
Summary
CD-ROM Material
Questions and Problems
Supplementary Reading
2. Conversion and Reactor Sizing.
Definition of Conversion
Batch Reactor Design Equations
Design Equations for Flow Reactors
Applications of the Design Equations for Continuous-Flow Reactors
Reactors in Series
Some Further Definitions
Summary
CD-ROM Materials
Questions and Problems
Supplementary Reading
3. Rate Laws and Stoichiometry.
Part 1. Rate Laws
Basic Definitions
The Reaction Order and the Rate Law
The Reaction Rate Constant
Present Status of Our Approach to Reactor Sizing and Design
Part 2. Stoichiometry
Batch Systems
Flow Systems
Summary
CD-ROM Material
Questions and Problems
Supplementary Reading
4. Isothermal Reactor Design.
Part 1. Mole Balances in Terms of Conversion
Design Structure for Isothermal Reactors
Scale-Up of Liquid-Phase Batch Reactor Data to the Design of a CSTR
Design of Continuous Stirred Tank Reactors (CSTRs)
Tubular Reactors
Pressure Drop in Reactors
Synthesizing the Design of a Chemical Plant
Part 2. Mole Balances Written in Terms of Concentration and Molar Flow Rate
Mole Balances on CSTRs, PFRs, PBRs, and Batch Reactors
Microreactors
Membrane Reactors
Unsteady-State Operation of Stirred Reactors
The Practical Side
Summary
ODE Solver Algorithm
CD-ROM Material
Questions and Problems
Some Thoughts on Critiquing What You read
Journal Critique Problems
Supplementary Reading
5. Collection and Analysis of Rate Data.
The Algorithm for Data Analysis
Batch Reactor Data
Method of Initial Rates
Method of Half-Lives
Differential Reactors
Experimental Planning
Evaluation of Laboratory Reactors
Summary
CD-ROM Material
Questions and Problems
Journal Critique Problems
Supplementary Reading
6. Multiple Reactions.
Definitions
Parallel Reactions
Maximizing the Desired Product in Series Reactions
Algorithm for Solution of Complex Reactions
Multiple Reactions in a PFR/PBR
Multiple Reactions in a CSTR
Membrane Reactors to Improve Selectivity in Multiple Reactions
Complex Reactions of Ammonia Oxidation
Sorting It All Out
The Fun Part
Summary
CD-ROM Material
Questions and Problems
Journal Critique Problems
Supplementary Reading
7. Reaction Mechanisms, Pathways, Bioreactions, and Bioreactors.
Active Intermediates and Nonelementary Rate Laws
Enzymatic Reaction Fundamentals
Inhibition of Enzyme Reactions
Bioreactors
Physiologically Based Pharmacokinetic (PBPK) Models
Summary
CD-ROM Material
Questions and Problems
Journal Critique Problems
Supplementary Reading
8. Steady-State Nonisothermal Reactor Design.
Rationale
The Energy Balance
Adiabatic Operation
Steady-State Tubular Reactor with Heat Exchange
Equilibrium Conversion
CSTR with Heat Effects
Multiple Steady States
Nonisothermal Multiple Chemical Reactions
Radial and Axial Variations in a Tubular Reactor
The Practical Side
Summary
CD-ROM Material
Questions and Problems
Journal Critique Problems
Supplementary Reading
9. Unsteady-State Nonisothermal Reactor Design.
The Unsteady-State Energy Balance
Energy Balance on Batch Reactors
Semibatch Reactors with a Heat Exchanger
Unsteady Operation of a CSTR
Nonisothermal Multiple Reactions
Unsteady Operation of Plug-Flow Reactors
Summary
CD-ROM Material
Questions and Problems
Supplementary Reading
10. Catalysis and Catalytic Reactors.
Catalysts
Steps in a Catalytic Reaction
Synthesizing a Rate Law, Mechanism, and Rate-Limiting Step
Heterogeneous Data Analysis for Reactor Design
Reaction Engineering in Microelectronic Fabrication
Model Discrimination
Catalyst Deactivation
Summary
ODE Solver Algorithm
CD-ROM Material
Questions and Problems
Journal Critique Problems
Supplementary Reading
11. External Diffusion Effects on Heterogeneous Reactions.
Diffusion Fundamentals
Binary Diffusion
External Resistance to Mass Transfer
What If . . . ? (Parameter Sensitivity)
The Shrinking Core Model
Summary
CD-ROM Material
Questions and Problems
Supplementary Reading
12. Diffusion and Reaction.
Diffusion and Reaction in Spherical Catalyst Pellets
Internal Effectiveness Factor
Falsified Kinetics
Overall Effectiveness Factor
Estimation of Diffusion- and Reaction-Limited Regimes
Mass Transfer and Reaction in a Packed Bed
Determination of Limiting Situations from Reaction Data
Multiphase Reactors
Fluidized Bed Reactors
Chemical Vapor Deposition (CVD)
Summary
CD-ROM Material
Questions and Problems
Journal Article Problems
Journal Critique Problems
Supplementary Reading
13. Distributions of Residence Times for Chemical Reactors.
General Characteristics
Part 1. Characteristics and Diagnostics
Measurement of the RTD
Characteristics of the RTD
RTD in Ideal Reactors
Diagnostics and Troubleshooting
Part 2. Predicting Conversion and Exit Concentration
Reactor Modeling Using the RTD
Zero-Parameter Models
Using Software Packages
RTD and Multiple Reactions
Summary
CD-ROM Material
Questions and Problems
Supplementary Reading
14. Models for Nonideal Reactors.
Some Guidelines
Tanks-in-Series (T-I-S) Model
Dispersion Model
Flow, Reaction, and Dispersion
Tanks-in-Series Model Versus Dispersion Model
Numerical Solutions to Flows with Dispersion and Reaction
Two-Parameter Models-Modeling Real Reactors with Combinations of Ideal Reactors
Use of Software Packages to Determine the Model Parameters
Other Models of Nonideal Reactors Using CSTRs and PFRs
Applications to Pharmacokinetic Modeling
Summary
CD-ROM Material
Questions and Problems
Supplementary Reading
Appendix A: Numerical Techniques.
Appendix B: Ideal Gas Constant and Conversion Factors.
Appendix C: Thermodynamic Relationships Involving the Equilibrium Constant.
Appendix D: Measurement of Slopes on Semilog Paper.
Appendix E: Software Packages.
Appendix F: Nomenclature.
Appendix G: Rate Law Data.
Appendix H: Open-Ended Problems.
Appendix I: How to Use the CD-ROM.
Appendix J: Use of Computational Chemistry Software Packages.
Index.
About the CD-ROM.
This book and interactive CD-ROM is intended for use as both an undergraduate-level and graduate-level text in chemical reaction engineering. The level will depend on the choice of chapters and CD-ROM Professional Reference Shelf (PRS) material to be covered and the type and degree of difficulty of problems assigned.
The first goal of this book is to enable the reader to develop a clear understanding of the fundamentals of chemical reaction engineering (CRE). This goal will be achieved by presenting a structure that allows the reader to solve reaction engineering problems through reasoning rather than through memorization and recall of numerous equations and the restrictions and conditions under which each equation applies. The algorithms presented in the text for reactor design provide this framework, and the homework problems will give practice using the algorithm. Conventional home problems can for the most part be done with a calculator, while problems requiring significant numerical computations can be solved with a personal computer using Polymath, FEMLAB, or MatLab.
To give a reference point as to the level of understanding of CRE required in the profession, a number of reaction engineering problems from the California Board of Registration for Civil and Professional Engineers-Chemical Engineering Examinations (PECEE) are included in the text. 1 Typically, these problems should each require approximately 30 minutes to solve.
Finally, the CD-ROM should greatly facilitate learn the fundamentals of CRE as it includes summary notes of the chapters, added examples, expanded derivations, and self tests. A complete description of these Learning Resources is given in the "How to Use the CD-ROM" section of this Preface.
As a second goal, a number of homework problems have been included that are designed to enhance critical-thinking skills. Socratic questioning is at the heart of critical thinking and a number of homework problems draw from R. W. Paul's six types of Socratic questions 2 shown in the following list.
(1) Questions for clarification: Why do you say that? How does this relate to our discussion? "Are you going to include diffusion in your mole balance equations?" (2) Questions that probe assumptions: What could we assume instead? How can you verify or disprove that assumption? "Why are neglecting radial diffusion and including only axial diffusion?" (3) Questions that probe reasons and evidence: What would be an example? "Do you think that diffusion is responsible for the lower conversion?" (4) Questions about viewpoints and perspectives: What would be an alternative? "With all the bends in the pipe, from an industrial/practical standpoint, do you think diffusion will affect the conversion?" (5) Questions that probe implications and consequences: What generalizations can you make? What are the consequences of that assumption? "How would our results be affected if we neglected diffusion?" (6) Questions about the question: What was the point of this question? Why do you think I asked this question? "Why do you think diffusion is important?"Scheffer and Rubenfeld 3,4 expand on the practice of critical thinking skills discussed by R. W. Paul, by using the activities, statements, and questions, and describe the following critical-thinking skills.
I have found the best way to develop and practice the critical-thinking skills of R. W. Paul and of Sheffer and Rubenfeld is to help write a question on any assigned homework problem and then to explain why the question involves critical thinking.
More information on critical thinking can be found on the CD-ROM in the section on Problem Solving.
The third goal of this book is to help develop creative-thinking skills. This goal will be achieved by using a number of problems that are open-ended to various degrees. Here the students can practice there creative skills by exploring the examples problems as outlined at the beginning of the homework problems of each chapter and by making up and solving an original problem. A number of techniques that can aid the students in practicing their creativity (e.g., lateral thinking and brainstorming) can be found in Fogler and LeBlanc. 5 Short add-on problems that encourage the student to think beyond a single answer and to practice creative thinking are described below.
Techniques for enhancing one's creative thinking skills can also be found in the Problem Solving section of the CD-ROM and in the Thoughts on Problem Solving section on the web site http://www.engin.umich.edu/~cre . One of the major goals at the undergraduate level is to bring the students to the point where they can solve complex reaction systems, such as multiple reactions with heat effects, and then ask "What if..." questions and look for optimum operating conditions.
In summary, it is the author's experience that both critical and creative thinking skills can be enhanced by extending any of the chapter-end homework problems by using the techniques described above.
The strategy behind the presentation of material is to continually build on a few basic ideas in chemical reaction engineering to solve a wide variety of problems. These ideas are referred to as the Pillars of Chemical Reaction Engineering, on which different applications rest. The pillars holding up the application of chemical reaction engineering are the following steps in the CRE algorithm
(Mole Balance + Rate Law + Stoichiometry + Energy Balance + Combine)The contents of this book can be studied in virtually any order after the first four chapters, with few restrictions. Chapter 6 needs to be studied before the last part of Chapters 8 and 9 and Chapter 8 needs to be studied before Chapter 9 and Chapter 13 before Chapter 14
The following lists show examples of topics that can be covered in an undergraduate course and a graduate course. In a four-hour undergraduate course at the University of Michigan, approximately eight chapters are covered in the following order: Chapters 1, 2, 3, 4, and 6, Sections 5.1-5.3, and Chapters 7, 8, and parts of 10.
Undergraduate Material/Course
Graduate Material/Course
The reader will observe that although metric units are used primarily in this text (e.g., kmol/m 3 , J/ mol), a variety of other units are also employed (e.g., lb/ft 3 ). This is intentional! It is our feeling that whereas most papers published today use the metric system, a significant amount of reaction engineering data exists in the older literature in English units. As a result, engineers will be faced with extracting information and reaction rate data from older literature as well as the current literature and they should be equally at ease with both English and metric units.
There are notes in the margins throughout the book. These serve two purposes: First, they act as guides or as commentary as one reads through the material; second, they identify key equations and relationships that are used to solve chemical reaction engineering problems.
The interactive CD-ROM is a novel and unique part of this book. The primary purposes of the CD-ROM are to serve as an enrichment resource and as a Professional Reference Shelf.
Its objectives are threefold: (1) to facilitate the learning of CRE by interactively addressing the Felder/Solomon Inventory of Learning Styles 6 in the Summary Notes, Additional Examples, Interactive Computing Modules (ICMs), and Web Modules; (2) to provide additional technical material for the Professional Reference Shelf; (3) to provide other tutorial information, examples, derivations, self tests (such as additional thoughts on problem solving), the use of computational software in chemical reaction engineering, and representative course structures. The following components are listed at the end of most chapters and can be accessed from each chapter in the CD-ROM.
These resources give an overview of the material in each chapter and provide extra explanations, examples, and applications to reinforce the basic concepts of chemical reaction engineering. The learning resources on the CD-ROM include:
A copy of POLYMATH is provided on the CD-ROM for the students to use to solve the homework problems. The example problems that use an ODE solver (e.g., POLYMATH) are referred to as Living Example problems because the students can load the POLYMATH program directly onto their own computer in order to study the problem. Students are encouraged to change parameter values and to "play with" the key variables and assumptions. Using the Living Example problems to explore the problem and asking "What if..." questions provides the opportunity to practice critical- and creative-thinking skills.
This section of the CD-ROM contains
In addition to the components listed above, the following are included on the CD-ROM:
There are a number of ways one can use the CD-ROM in conjunction with the text. The CD-ROM provides enrichment resources for the reader in the form of interactive tutorials.
In developing a fundamental understanding of the material, the student may wish to use only the primary resources without using the CD-ROM or the student may use a few or all of the interactive tutorials in the CD-ROM. However, to practice the skills that enhance critical and creative thinking, students are strongly encouraged to use the Living Example problems and vary the model parameters to ask and answer "What if..." questions.
It should be noted that while the author recommends studying the Living Example problems before doing homework problems, they can be bypassed. The same goes for all other enrichment resources if time is short. However, class testing of the enrichment resources reveals that they not only greatly aid in learning the material, but they also serve to motivate students through the novel use of CRE principles.
The web site ( http://www.engin.umich.edu/~cre ) will be used to update the text and the CD-ROM. It will identify typographical and other errors in the first and later printings of the Fourth Edition of the text. In the near future, additional material will be added to include more solved problems as well as additional Web Modules.
The CD-ROM has been greatly expanded to address the Felder/Solomon Inventory of Different Learning Styles7 through interactive Summary Notes and Web Modules. For example, the Global Learner can get an overview from the Summary Notes; the Sequential Learner can use the "derive" hot buttons; and the Active Learner can interact with the ICMs and the hot buttons in the Summary Notes.
A new pedagogical concept is introduced in this edition of the text through expanded emphasis on extending the example problems. Here, exercises are given to explore all the example problems in the text to fully understand implications and generalizations before working the homework problems for that chapter. There is a continued focus on developing critical thinking and creative skills. To develop the critical thinking skills the students are asked to expand homework problems by asking a question that involves one or more of R. W. Paul's Six Types of Socratic Questions.8 The creative thinking skills can be enhanced through exploring the example problems and working the open-ended problems. Consequently, some of the text material, e.g., control of chemical reactors and safety, was added because it provides opportunities to formulate and solve problems. For example, in the Case Study on safety, the student can use the CD-ROM to carry out a post-mortem on the nitroanaline explosion in Example 9-2 to find out what would have happened if the cooling had failed for 5 minutes instead of 10 minutes. Significant effort has been devoted to developing example and homework problems that foster critical and creative thinking.
The greatest expansion of material is in the area of the bioreaction engineering. New material on enzyme kinetics, cell growth, and tissue engineering has been added. There is a bioreaction engineering homework or example problem in virtually every chapter. In addition there are side notes describing blood coagulation, DNA lab-on-a-chip and methanol poisoning. Bio-related Web Modules include physiological-based pharmacokinetic (PBPK) models of alcohol metabolism and the Russell's viper, the cobra, and the Fer-de-Lance venomous snake bites.
Other new material includes density functional theory, microreactors, side-fed-membrane reactors, advanced reactor safety screening tool (ARSST), runaway reactors, and tubular reactors with axial and radial gradients (FEMLAB). Expanded material includes collision theory, transition state theory, molecular dynamics, and molecular chemical reaction engineering (DFT) to study rate constants.
The Fourth Edition contains more industrial chemistry with real reactors and real reactions and extends the wide range of applications to which chemical reaction engineering principles can be applied (i.e., cobra bites, medications, ecological engineering).
The use of mole balances in terms of concentrations and flow rates rather than conversions is introduced early in the text so they can be easily applied to membrane reactors and multiple reactions. However, all intensive laws tend often to have exceptions. Very interesting concepts take orderly, responsible statements. Virtually all laws intrinsically are natural thoughts. General observations become laws under experimentation.
1. The permission for use of these problems, which, incidentally, may be obtained from the Documents Section, California Board of Registration for Civil and Professional Engineers--Chemical Engineering, 1004 6th Street, Sacramento, CA 95814, is gratefully acknowledged. (Note: These problems have been copyrighted by the California Board of Registration and may not be reproduced without their permission).
2. Paul, R. W., Critical Thinking (Published by the Foundation for Critical Thinking, Santa Rosa, California).
3. Courtesy of B. K. Scheffer and M. G. Rubenfeld, "A Consensus Statement on Critical Thinking in Nursing," Journal of Nursing Education, 39, 352-9 (2000).
4. Courtesy of B. K. Scheffer and M.G. Rubenfeld, "Critical Thinking: What Is It and How Do We Teach It?," Current Issues in Nursing, J. M. Grace, H. K. Rubl. (2001).
5. Fogler, H. S. and S. E. LeBlanc, Strategies for Creative Problem Solving (Upper Saddle River, NJ: Prentice Hall, 1995).
6. http://www.ncsu.edu/felder-public/ILSdir/styles.htm
7. http://www.ncsu.edu/felder-public/ILSdir/styles.htm
8. Paul, R. W., Critical Thinking (Published by the Foundation for Critical Thinking, Santa Rosa, California).
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